Roller Shell

How it works

The machine consists of a product entry box, feeding system, breaking and crushing balls and a scraping brush and blade system. In addition, the pneumatic equipment is supported with electric automation sections equipped with speed control systems and a reducer motor. Clean air is connected to the pneumatic system of the machine, providing air at 6 bar continuous pressure, which is processed by the driers.
The product coming to the inlet box from within the system, sets the machine, which is precalibrated, into motion. The input and output product that enters and exits the machine during grinding process is both visually inspected on site and technically assessed in the laboratory to ensure that it is of the desired condition. Accordingly, the product input speed of the machine with respect to capacity is controlled, the roller balls are adjusted with a precise adjustment system and the system is locked once standard product flow is ensured.
There will be no need to readjust the settings of the machine to grind a different product, should the need arise. As stated above, in this machine, all through the grinding stage, breaking and crushing balls (cylinders) are used with respect to the diagrams. If the input product entering the feeding box is inadequate during operation, the capacitive sensors stop the feeding system and set the breaking and crushing balls to idle position. In this position, both wearing down of the scraping brushes on the breaking balls is prevented, and on the crushing balls, the wear on ball surfaces and scraping blades is avoided. At the same time the energy consumption is reduced, because the idle motors of the machine draw less electric current.

Outstandings Features

  • Since the balls are precisely spaced to prevent a slippage in the belts, when the machine suddenly stops while loaded and then is restarted, the belts will last longer, especially because the Polly V and other V-belts will not wear out.

  • By ensuring that the oil maintains its technical specifications for a longer period due to the heat discharge filter in the bearing, the lifespan of the ball bearings are extended and maintenance is required less frequently.

  • Due to the width of the inlet box and the technical changes made on the feeding balls, a more homogeneous flow on the feeding ball is ensured when distributing the product.

  • Technology packages are available, within which a central lubricating system belt control sensor, a bearing heat control sensor, a vibration sensor, and a choke sensor in the bottom exit bunker cylinder can be added.

  • Waste oil accumulation is avoided and the mechanical parts of the machine stay cleaner as a result of their technical specifications.

  • Due to the newly designed technical specifications of the belt tensioner system, a longer life for the belts is ensured.

  • In addition to the sensors showing on and off positions on the roller ball movement cylinders, there are also sensors showing feeding and ball rates.

  • Since a mechanical product router is mounted on the product inlet box that can continually intervene in the inlet port, the poured product is routed to the desired place and the bar sensors perform more efficiently.

Roller shell Machine

They are machines that can be used within a system in varying numbers depending on the technically equipped capacities with respect to product types, in order to obtain the desired product by breaking and crushing cereals. They are used in; – Flour and semolina factories – In plants processing cereals such as rice, corn, rye, barley, etc. – Coffee grinding plants.
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About us

We introduce ourselves as one of the business concern involving Engineering services, Importer, Exporter, Indentor, Supplier, Authorized dealer & Service Provider of some prestigious organization from Europe, America & Asia. We are also working as a local agent/supplier through international/national tender with Governmental organizations, Private organizations & various multinational organizations regarding Electromechanical engineering works, Complete Feed Mill Plant, Complete Storage solution (Silo), Poultry Incubator, Poultry keeping Equipment (Shed equipment), Poultry Ingredient/Raw material for feed mill.